High Tower Prilling Fertilizer Production Line

1) The high tower compound fertilizer production line adopts high tower spray granulation technology, which simplifies the process flow and improves production efficiency. Through the gravitational potential energy and spray technology of the high tower, continuous and efficient fertilizer production can be achieved.

2) Because the gravitational potential energy and heat of the material itself are utilized, energy consumption is significantly reduced. Due to the heat and gravity in the production process, energy consumption is greatly reduced and production costs are reduced.

3) The dust and waste gas emissions during the production process are low, and the environmental protection effect is significant. The high tower granulation process enables waste gas and dust to be centrally treated, reducing pollution to the environment.

4) The produced compound fertilizer particles are uniform, high in strength, not easy to pulverize, and suitable for mechanized fertilization. These advantages make the high tower compound fertilizer production line have broad application prospects and market potential in modern agriculture.

The raw materials commonly used in the high tower compound fertilizer production line include urea, monoammonium phosphate, potassium chloride, potassium sulfate, ammonium chloride, ammonium sulfate and various additives. These raw materials are transported manually to the feeding port in the pit and temporarily stored.

Each raw material is accurately measured and proportioned by a computer automatic batching system to ensure that the composition ratio of each batch of products is accurate. Through different batching systems, compound fertilizers of various proportions can be produced according to demand to meet the nutritional needs of various crops.

Some trace elements and biostimulants can also be added as needed to further improve the nutritional value and efficacy of compound fertilizers. These raw materials are finally produced into high-quality compound fertilizer products through a series of complex process flows to meet the diverse needs of the market.

The process flow of the high tower compound fertilizer production line includes steps such as raw material storage and batching, solution preparation, spraying, granulation, cooling, screening and packaging. After the raw materials are metered and mixed by the automatic batching system, they enter the solution preparation system to prepare nutrient solution.

The nutrient solution is sprayed to the top of the high tower through the spraying system, and the droplets cool and solidify during the falling process in the tower to form granular compound fertilizer. After cooling and screening, the particles enter the packaging system to complete the production.

The entire process is highly automated and can achieve efficient and stable production. In each key process, advanced monitoring and control equipment are used to ensure the precise control of production process parameters. Through a strict quality control system, the quality of each batch of products is ensured to be stable and meet the standards.

1) The high-tower compound fertilizer production line has significant advantages in environmental protection. First of all, the dust and waste gas emissions during the production process are low, which reduces pollution to the environment. The high-tower granulation process enables waste gas and dust to be centrally treated, and the use of multi-stage dust removal devices and tail gas treatment systems minimizes emissions.

2) The closed production process effectively controls the escape of pollutants, and the entire production process minimizes the impact on the environment.

3) The waste gas is discharged in compliance with the standards through a multi-stage treatment system, such as a cyclone dust collector, bag dust collector and washing tower, which further reduces pollution. In addition, the wastewater generated during the production process can be recycled after scientific treatment, reducing water resource consumption.

The main equipment of the high tower compound fertilizer production line includes raw material storage and batching system, solution preparation system, spraying system, high tower reactor, cooling and screening system, product packaging system, etc.

The raw material storage and batching system is responsible for storage and precise batching, the solution preparation system dissolves the solid raw materials into nutrient solution, the spraying system sprays the nutrient solution into the top of the high tower, granulation is carried out in the high tower reactor, the cooling and screening system cools and screens the particles, and the product packaging system is responsible for the packaging and storage of the finished product.

The equipment in each process has been carefully designed after years of experience summary to ensure the efficiency and stability of the production process and the excellent product quality. In addition, necessary testing and control equipment should be equipped to ensure real-time monitoring and control of the production process.

The quality control methods for high-tower compound fertilizer production lines mainly include three aspects: raw material testing, process control and finished product testing.

1) Raw material testing includes testing the physical and chemical properties of incoming raw materials to ensure that the quality of raw materials meets the standards.

2) Process control uses online monitoring and control systems to monitor key parameters in the production process in real time, such as temperature, pressure, flow, etc., to ensure the stability and consistency of the production process.

3) Finished product testing is to test the physical and chemical properties of the outgoing products, such as particle size, strength, nutrient content, etc., to ensure that the product quality meets national and industry standards. In addition, a sound quality management system should be established, and regular internal audits and external certifications should be conducted to ensure continuous improvement and enhancement of the production process and product quality.

The high tower granulation tower is a highly efficient fertilizer granulation equipment, mainly used for granulation of solid fertilizer melt. The main equipment includes three parts:

1) Tower body itself: The granulation tower is the main equipment for high tower granulation to produce granular compound fertilizer. Its main function is to crystallize the compound fertilizer and cool and heat exchange it in the tower. The diameter and height of the granulation tower are the main indicators of the equipment, which are closely related to the production capacity and quality of the product.

2) Granulator equipment: The granulator can meet the requirements of various slurry compound fertilizer granulation as needed, especially in the granulation of medium and low nitrogen compound fertilizers.

3) Mixing tank: The main function of the mixing tank is to fully stir and mix the materials in the equipment to prepare a mixed slurry with good flow properties.
4) The working principle of the high tower granulator is to emulsify the material first, and then spray the mixed slurry with a certain fluidity and viscosity on the top of the 117-meter-high tower through a nozzle. Due to the effect of surface tension, mixed spherical liquid particles are formed during dispersion.

5) As the liquid particles fall in the high tower, they interact with the resistance of the rising cold air entering from the bottom of the tower and exchange heat with it, causing the liquid particles to cool and solidify to form compound fertilizer particles with a certain strength. The particles collide with each other and fall into the disc collector at the bottom of the tower under the action of gravity.