Tongli compound fertilizer automatic batching system is a highly efficient equipment specially used for the precise production of compound fertilizer. It includes raw material storage bin, quantitative feeder, precision weighing equipment, various conveying systems and efficient mixer. The system can handle a variety of key nutrient raw materials, such as nitrogen, phosphorus and potassium, and achieve strict control of nutrient ratios through precise batching. The output can reach 5 to 100 tons per hour, suitable for production needs of different scales. The system integrates advanced PLC control technology to ensure automatic operation and real-time monitoring. The batching accuracy reaches ±0.2%. The system is suitable for large-scale factory production and can flexibly respond to different formulation requirements.
Efficient Automatic compound fertilizer batching system Solution
A MACHINE YOU CAN DEPEND ON!
Tongli compound fertilizer automatic batching system has many types of ingredients: 2-8 kinds of materials can be mixed; batching accuracy ≤±0.5%, packaging accuracy ≤±0.2%, and the formula can be changed at any time according to the user's production needs; it has a printing function and can print reports at any time; it has an on-site or remote monitoring system function, and is connected to a large screen to display the current formula
The system can support the batching of 2-8 kinds of materials, with high-precision batching and packaging capabilities to ensure the accuracy of the ingredients.
According to the user's production needs, the formula can be changed at any time, and it has a printing function and can print reports at any time to meet the needs of production management.
The system uses high-precision weighing sensors to achieve accurate batching of materials. Through the two methods of weight gain and weight loss, reasonable configuration is made according to the material characteristics and formula process to ensure the accuracy of the material.
Model | A1 | A2 | B | C | D | Upper Gearbox | Lower Gearbox |
ICS-500/0812S | 500 | 860 | 800 | 1200 | 2320 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-500/0815S | 500 | 860 | 800 | 1500 | 2620 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-500/1015S | 500 | 860 | 1000 | 1500 | 2820 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-500/1020S | 500 | 860 | 1000 | 2000 | 3320 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-500/1215S | 500 | 860 | 1200 | 1500 | 3020 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-500/1220S | 500 | 860 | 1200 | 2000 | 3520 | BWY-11-71-0.75KW | SBD50-40-0.75KW |
ICS-650/0812S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-650/0815S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-650/1015S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-650/1020S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-650/1215S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-650/1220S | 650 | 1010 | 650 | 1010 | 650 | 1010 | BWY-11-71-0.75KW |
ICS-800/08125 | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-800/0815S | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-800/1015S | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-800/1020S | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-800/1215S | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-800/1220S | 800 | 1160 | 800 | 1160 | 800 | 1160 | BWY-11-71-1.1KW |
ICS-1000/0812S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
ICS-1000/0815S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
ICS-1000/1015S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
ICS-1000/1020S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
ICS-1000/1215S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
ICS-1000/1220S | 1000 | 1500 | 1200 | 1500 | 2820 | BWY-11-71-1.1KW | SBD50-40-1.1KW |
The core function of the automatic compound fertilizer batching system is to precisely weigh and mix various fertilizer components to ensure that the nutrient ratios meet the set requirements. The system usually includes high-precision flow scales, automatic conveying devices, mixing equipment, and a Distributed Control System (DCS), which can handle up to 12 types of raw materials. Through intelligent control and real-time data feedback, the system can achieve batching accuracy within a margin of ±0.1%.
In addition, the system features an automatic calibration function, which can adjust ratios based on feedback from sensors, ensuring that each batch maintains high accuracy. This guarantees the uniformity and consistency of the final product across all production runs. The system is equipped with advanced technologies that enable real-time adjustments and control of the production process.
Moreover, the system supports the management of multiple formulas, allowing users to switch production plans based on different crop requirements. With functions like automatic cleaning and maintenance alerts, the need for manual intervention is reduced, enhancing the continuity and efficiency of production. This combination of features ensures consistent product quality and helps businesses increase their competitiveness in the fertilizer market.
The automatic compound fertilizer batching system typically supports the simultaneous processing of up to 12 different raw materials. This allows for the production of a variety of customized fertilizer products tailored to specific crop requirements. The multi-material capability gives the system great flexibility in adjusting formulas and enhancing the adaptability of the final product.
The DCS (Distributed Control System) intelligently manages the input proportion of each raw material, using precise flow control and weighing techniques to ensure the accuracy of the batching process. Users can pre-program several formulas into the system, and the machine will automatically select the correct formula based on current production demands, allowing for quick switching between different products.
This ability to handle multiple raw materials simultaneously increases production flexibility and efficiency, meeting the market’s growing demand for diverse compound fertilizer products. It allows businesses to respond more effectively to changing market conditions, providing them with a significant competitive advantage.
The system ensures batching accuracy through a combination of high-precision flow scales, automated controls, and real-time monitoring. The flow scales operate with a typical accuracy of ±0.1%, ensuring the precise measurement of each raw material. Multi-stage spiral mixing technology is employed to guarantee a uniform mixture without segregation between ingredients.
A real-time monitoring system continuously gathers data throughout the production process, allowing for precise control of all parameters. The system uses control algorithms to automatically adjust the proportions of materials as needed, adapting to different production batches to ensure consistent quality.
Furthermore, the system's formula management allows for quick switching between different preset formulas, ensuring adaptability to various production requirements. To maintain accuracy, the system also has automatic calibration and fault diagnosis functions, which detect and correct any discrepancies immediately. This ensures that every batch meets the required quality standards and maintains product consistency.
The automatic compound fertilizer batching system is equipped with intelligent fault diagnosis functionality that monitors the equipment’s operating status in real-time, using sensor data to identify potential issues. When abnormal signals are detected, the system automatically analyzes the data and sends alerts to the operators, prompting timely inspections and maintenance. This diagnostic feature can reduce equipment failure rates by approximately 30%, enhancing the stability of the production line.
In addition to real-time monitoring, the system's modular design makes maintenance more convenient. Each module can be quickly disassembled for independent inspection and repairs, minimizing downtime. This design also allows for faster troubleshooting and restoration, further improving overall efficiency.
Moreover, the system includes regular maintenance alerts, guiding operators through necessary checks and upkeep to ensure optimal equipment performance. These features combined ensure the long-term stable operation of the system, reducing unexpected shutdowns and improving both productivity and the equipment's operational lifespan.
The automatic compound fertilizer batching system employs a combination of advanced measurement technologies and strict quality control protocols to ensure product consistency and quality. At the heart of the system are high-precision flow scales that measure each raw material's weight with an accuracy of ±0.1%. This precision allows for the formulation of fertilizers that consistently meet specified nutrient ratios, which is essential for effective crop growth.
To further enhance product quality, the system utilizes sophisticated mixing technologies, such as multi-stage spiral mixing, which ensures that all components are uniformly blended. This thorough mixing prevents segregation, ensuring that each batch of fertilizer contains the correct distribution of nutrients. Continuous monitoring through real-time data feedback helps operators maintain optimal mixing conditions and detect any deviations from the desired specifications promptly.
In addition to these technological features, the system includes a comprehensive quality management framework that encompasses regular calibration and routine testing of product samples. These measures ensure that any variations in the formulation process are identified and corrected quickly. By maintaining rigorous standards throughout the batching process, the automatic compound fertilizer batching system delivers high-quality, consistent products that meet both regulatory standards and customer expectations, ultimately enhancing agricultural productivity.
A high-nitrogen compound, essential for enhancing plant growth.
A fast-acting nitrogen source for rapid plant development
A phosphorus-rich fertilizer promoting root and flower growth.
A potassium fertilizer improving plant resistance to diseases.
A soil conditioner enhancing structure and providing calcium.
A pH adjuster to reduce soil acidity and improve nutrient uptake.
Provides magnesium and sulfur, supporting chlorophyll production.
A potassium source vital for plant vigor and disease resistance.
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AddressNo. 2289 Huancheng South Road, Tongxiang, Jiaxing, Zhejiang Province, China. Zip code:314500
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