Tongli ton bag crusher is an efficient industrial equipment designed for processing and crushing waste ton bags. It uses high-strength alloy steel blades, and can cut ton bags into small pieces with a size of 30-50 mm through the shearing action of rotating blades and fixed knives. The equipment has a processing capacity of 500 kg to 2 tons per hour and is equipped with a 45 kW motor to ensure efficient and stable operation. The feed port size is 1200x1000 mm, which is suitable for ton bags of various specifications. The automated control system and simple human-machine interface make the operation more efficient and safe. The ton bag crusher is widely used in plastic recycling, chemical industry, building materials and other industries, providing a reliable solution for the recycling and resource circulation of waste ton bags.
Efficient Ton bag crusher Solution
A MACHINE YOU CAN DEPEND ON!
Tongli bag crusher adopts imported NiCrMo high alloy steel, which is wear-resistant and durable and can be repaired by surfacing welding. It has an independent disassembly and assembly structure, which is easy to maintain and prevents materials from winding around the cutter shaft. It uses high-torque stepless speed regulation, small-volume hydraulic device, strong crushing capacity, and an hourly processing capacity of 2-50 tons.
The dual-axis crushing technology is adopted, and the two sets of blades cooperate with each other, which can effectively improve the crushing efficiency and uniformity. The dual-axis design can also reduce the risk of blockage and ensure the continuous operation of the equipment.
The ton bag crusher is specially designed with an anti-winding function, which prevents long strips of material from winding around the blade shaft by optimizing the blade spacing and speed control. Actual test data shows that the anti-winding design can reduce winding by more than 50%, greatly improving the continuous working capacity and production efficiency of the equipment.
The power is stronger and meets the needs of greater production capacity. It is especially suitable for materials with relatively high crushing difficulty such as large garbage, paper mill ropes, car shells, and waste household appliances. The mechanical properties of low speed and high torque, coupled with the configuration of imported wear-resistant knives and automatic control systems, make the crusher a suitable choice for solid waste crushing and processing.
Model | WLS3 | WLS4 | WLS5 | WLS6 | WLS7 |
Equipment Power (kW) | 44~90 | 60~150 | 110~180 | 150~264 | 180~300 |
Crushing Diameter (mm) | 1000*730 | 1200*810 | 1600*1000 | 1800*1100 | 2000*1200 |
Blade Disc Diameter (mm) | 370 | 420 | 500 | 550 | 600 |
Processing Capacity (t/h) | |||||
Bulky Waste | \ | 1~3 | 3~6 | 6~8 | 8~12 |
Household Waste | 4~6 | 6~10 | 8~12 | 10~15 | 15~20 |
Fabric/Textiles | 3~5 | 5~8 | 7~10 | 8~12 | 10~15 |
Biomass/Straw | 2~3 | 3~5 | 5~8 | 8~10 | 10~15 |
Kitchen Waste | 10~15 | 12~20 | 20~30 | 25~40 | 30~50 |
A jumbo bag shredder, also known as a bulk bag shredder, is a machine designed to process and shred large bagged materials such as ton bags, jumbo bags, bulk bags, or FIBC (Flexible Intermediate Bulk Containers). Its main purpose is to break down these large bagged materials into smaller, manageable pieces or granules for easier handling and reprocessing.
This equipment is commonly used in industries such as plastic recycling, waste management, and material recovery. Its design and functionality allow for efficient processing of high-volume materials, reducing the need for manual labor and increasing production efficiency.
he working principle of a jumbo bag shredder involves three main steps: feeding, shredding, and discharging. First, the jumbo bags are fed into the machine either by a conveyor belt or manually through the feed inlet. Then, the material enters the shredding chamber, where it is cut into smaller pieces by the rotating blades and fixed knives.
Finally, the shredded material is discharged through a screen, ensuring the pieces are of the desired size. The process is continuous and efficient, enabling the quick handling of large quantities of materials. This design ensures effective processing with minimal downtime.
The blades of a jumbo bag shredder are typically made from high-strength alloy steel or carbide materials. These materials are chosen for their hardness, wear resistance, and long lifespan. The replacement cycle for the blades depends on the type of material being shredded and the frequency of operation.
In general, the blades should be inspected and replaced every few months. Regular inspection for wear and tear is essential to maintain the machine's efficiency. Users should monitor the blades and replace them promptly when they show signs of wear to ensure consistent performance.
The main parts and consumables of a jumbo bag shredder include blades, screens, bearings, belts, motors, and the control system. For example, a set of high-quality blades can cost between 2,000 and 5,000 CNY, while screens vary in price based on material and specifications, generally ranging from 500 to 2,000 CNY.
These components are subject to wear and tear during operation and will need periodic replacement. Users should regularly check these parts and consumables to ensure the machine operates smoothly and maintains high production efficiency.
The performance of a jumbo bag shredder is outstanding across various industries, such as plastic recycling, waste management, and industrial waste processing. In the plastic recycling industry, it efficiently handles a variety of waste plastic jumbo bags, shredding them into uniform plastic granules for subsequent recycling. These granules can be used to manufacture new plastic products, promoting circular resource utilization.
In waste management, the shredder processes different waste bagged materials, including textiles, paper, and rubber, reducing the volume of solid waste to facilitate easier transportation and disposal, thereby lowering waste management costs.
In industrial waste processing, the jumbo bag shredder effectively shreds both metallic and non-metallic waste, such as old cables and metal barrels, improving resource recovery rates and reducing environmental pollution. Overall, the shredder’s high efficiency and stability make it an essential piece of equipment across multiple industries.
When operating a jumbo bag shredder, several safety measures should be followed to ensure the safety of the operators and the efficient functioning of the machine. First, operators must be trained and familiar with the machine's operation and safety protocols. It is essential to wear protective gear, including gloves, safety glasses, and ear protection, to prevent injuries from flying debris or excessive noise.
Before starting the machine, ensure that all safety guards and covers are properly installed, and no foreign objects are present in the shredding chamber. Regularly inspect the electrical systems and control panels to prevent malfunctions, and never attempt to remove blockages or perform maintenance while the machine is running.
Additionally, follow the manufacturer’s guidelines for the machine's maximum load capacity, and avoid overloading, as this can cause damage to the machine and pose safety risks. Emergency stop buttons should always be within easy reach, and regular maintenance checks should be scheduled to keep the equipment in optimal condition.
The ton bag crusher breaks down large bags of fertilizer into smaller, manageable particles for further processing or packaging.
It efficiently crushes cement powder from bulk bags, ensuring smooth handling for construction or industrial applications.
This crusher processes lime powder from ton bags into uniform particles for agricultural and construction uses.
Crushing bulk gypsum ensures fine, consistent particles for use in plasterboard, soil amendment, or cement production.
The ton bag crusher reduces activated carbon into fine particles for applications in water purification and air filtration.
It handles various mineral powders, like silica or dolomite, making them suitable for industrial or construction uses.
The machine processes plastic granules, ensuring uniform size for recycling or manufacturing purposes.
Crushing bulk-packed feed ingredients ensures a consistent size, improving blending and feeding efficiency.
You can get in touch with us through the following contact information
AddressNo. 2289 Huancheng South Road, Tongxiang, Jiaxing, Zhejiang Province, China. Zip code:314500
Please fill in the sales inquiry form and our sales representatives will be in touch shortly.